Mercedes - Sprinter - Workshop Manual - 2012 - 2012

DIGITAL RemoTe sTART sysTem mADe IN THe UsA www . xpResskIT . com XPRESSSTART Mercedes Solution Basic Installation Instructions The XPRESSSTART Mercedes Solution is designed as a direct plug in interface to the rear of the Mercedes Benz key cylinder. Please read this manual in it’s entirety prior to installation as there is a specific order of operation that needs to be followed. Tools and Parts you will need: • • • • T-20 driver T-25 driver Philips screwdriver 10mm socket and ratchet • • • • Drill 3/4” drill bit or Unibit Panel removal tool Mercedes Benz EIS removal tool* * This tool can be purchased from a Mercedes Benz dealership, P/N 639 589 01 07 00 DO NOT MOUNT THE MODULE NEAR ANY HEAT SOURCES IN THE VEHICLE. SPECIFIC LOCATIONS TO AVOID ARE THE HEATER CORE AND THE TRANSMISSION TUNNEL. Basic Installation 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. Gain access to the rear of the key cylinder (EIS). Remove the plug(s) from the rear of the EIS that correspond to the harness to be installed. Plug the T harness male plugs into the rear of the EIS. Plug in the factory wiring removed in step 2 to the opposite side of the T harness. Plug the XPRESSSTART module into the end of the T harness. If the vehicle has KeylessGo see KeylessGo connection section below Turn on the Valet Switch. Start the vehicle with the key and allow it to run for 1 full minute to verify all connections are properly locked in place and there are no errors or warning lights. Shut the vehicle off and push the panic button once to start the vehicle. Remotes lacking a panic button hould use “lockunlock-lock” to activate the remote start sequence (see activation programming section below). External lights will flash once to confirm receipt of start command and vehicle will start. External lights will flash once every 5 seconds while vehicle is running. Key take over a. Standard vehicle -- insert key into ignition and turn to on position. Lights will flash (3) times and control will automatically be transferred to the key and remote start will turn off. b. KeylessGo vehicle -- push start button (1) time. Lights will flash (3) times and control will automatically be transferred to the key and remote start will turn off. Once all is confirmed working, shut down the vehicle. Route the Valet switch to a convenient location under the dash. Drill a 3/4” hole for mounting the valet switch. Disconnect the wires from the switch and snap the valet switch into place. Reconnect the wires and confirm starter operation once again prior to reassembling the vehicle. Mount the XPRESSSTART module securely in the dash cavity away from any heat source (see previous warning) and tie up all harnessing neatly and away from any heat source or moving parts. Reassemble vehicle. Note: Please visit www.xpresskit.com for vehicle specific installation instructions. © 2012 Directed. All rights reserved. 1 QRNMBRS 2012-10 Example Wiring Diagrams XPRESSSTART Wiring Overview W204 REMOVE WHITE SHELL REMOVE WHITEWITH SHELL REMOVE WHITE SHELL AND REPLACE AND REPLACE REPLACE WITH AND PROVIDED BLUEWITH SHELL PROVIDED BLUE PROVIDED BLUE SHELL SHELL EIS EIS EIS (KEY CYLINDER) (KEY CYLINDER) CYLINDER) (KEY BEFORE INSTALLATION BEFORE BEFORE INSTALLATION INSTALLATION EIS EIS EIS (KEY CYLINDER) (KEY CYLINDER) CYLINDER) (KEY AFTER INSTALLATION AFTER AFTER INSTALLATION INSTALLATION WHITE 10 PIN PLUG WHITE 10 PIN PLUG PLUG WHITE 10 PIN (BLACK INSERT WITH (BLACKOUTER INSERTSHELL) WITH (BLACK INSERT WITH WHITE WHITE OUTER OUTER SHELL) SHELL) WHITE FIT ORIGINAL WHITE FIT ORIGINAL WHITE FIT SHELL ORIGINAL WHITE TO THE SHELL THE SHELL TO TO THE PROVIDED T-HARNESS PROVIDED PROVIDED T-HARNESS T-HARNESS FACTORY HARNESS WITH FACTORY HARNESS WITH FACTORY HARNESS WITH BLUE SHELL FITTED BLUE BLUE SHELL SHELL FITTED FITTED VALET SWITCH VALET SWITCH SWITCH VALET XPRESSSTART XPRESSSTART XPRESSSTART SUPPLIED T-HARNESS SUPPLIED SUPPLIED T-HARNESS T-HARNESS XPRESSSTART Wiring Overview 164/221 BLACK PLUG BLACK BLACK PLUG PLUG EIS EIS EIS (KEY CYLINDER) (KEY CYLINDER) (KEY CYLINDER) BEFORE INSTALLATION BEFORE INSTALLATION INSTALLATION BEFORE EIS EIS EIS (KEY CYLINDER) (KEY CYLINDER) (KEY CYLINDER) AFTER INSTALLATION AFTER INSTALLATION INSTALLATION AFTER WHITE PLUG WHITE WHITE PLUG PLUG BLACK PLUG BLACK BLACK PLUG PLUG WHITE PLUG WHITE PLUG PLUG WHITE VALET SWITCH VALET VALET SWITCH SWITCH XPRESSSTART XPRESSSTART XPRESSSTART SUPPLIED T-HARNESS SUPPLIED T-HARNESS T-HARNESS SUPPLIED XPRESSSTART Wiring Overview W/X166 GREEN PLUG GREEN GREEN PLUG PLUG EIS EIS EIS (KEY CYLINDER) (KEY CYLINDER) (KEY CYLINDER) BEFORE INSTALLATION BEFORE INSTALLATION INSTALLATION BEFORE EIS EIS EIS (KEY CYLINDER) (KEY CYLINDER) (KEY CYLINDER) AFTER INSTALLATION AFTER INSTALLATION INSTALLATION AFTER BLUE PLUG BLUE PLUG PLUG BLUE GREEN PLUG GREEN GREEN PLUG PLUG WHITE PLUG WHITE WHITE PLUG PLUG VALET SWITCH VALET VALET SWITCH SWITCH SUPPLIED T-HARNESS SUPPLIED T-HARNESS T-HARNESS SUPPLIED 2 XPRESSSTART XPRESSSTART XPRESSSTART © 2012 Directed. All rights reserved. 2010-up E Class Sedan (W212) and 2012 CLS (W218) power wire connection, 2013-up GLK The MB204D harness covers the 2008-2010 C, 2010 GLK, 2010-up E class coupe and sedan, and 2012 CLS vehicles. Everything is identical in the connections between the aforementioned vehicles except for the 2010-up E class sedan and 2012 CLS. There is no power wire in the harness that you will be interfacing with, thus the XPRESSSTART doesn’t have a power source. In this case, install the additional T-harness included in the MB204D kit at the other EIS connector and attach the female quick disconnect on the red wire, to the valet switch of the XPRESSSTART. See diagram below. EIS (KEY CYLINDER) BEFORE INSTALLATION EIS (KEY CYLINDER) AFTER INSTALLATION WHITE PLUG BLUE PLUG VALET SWITCH SUPPLIED T-HARNESS XPRESSSTART Activation programming Most Mercedes in the US and Canada have a panic button on the keyfob; however, Mercedes vehicles elsewhere in the world may not have a panic button. The option is offered for 2 types of factory keyfob activation, panic button or “lock-unlocklock” for those vehicles not equipped with the panic feature. 1. 2. 3. 4. 5. If the vehicle is equipped with a Push start button on the dash, grasp the button and pull it out of the ignition switch. Insert the key in the ignition switch and cycle it (5) five times from off to accessory (only one click in the clockwise direction) and back to off. The lights will flash once. Pushing lock at this time turns the “lock-unlock-lock” sequence on. Pushing unlock at this time turns the “lock-unlock-lock” sequence off. © 2012 Directed. All rights reserved. 3 KeylessGo Connection Tools and Parts Required: • T-20 Driver • Pick Tool • Panel Removal Tool • • Digital Multimter/Voltmeter 10KΩ Resistor Description In order to activate KeylessGo vehicle entry during remote start, an extra harness will have to be run to a separate CAN connector in the vehicle. The aforementioned harness will be plugged into the 2 pin port next to the main connector on the XPRESSSTART module. These instructions assume the XPRESSSTART has already been installed in the vehicle and is working properly. Instructions 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Locate the CAN distribution block that houses the KeylessGo connector. (see location chart below) Remove all connectors from the block that contain brown and brown/red twisted wires. Locate the KeylessGo module (see location chart below) Unplug the KeylessGo module. Unclip and remove the connector cover from the KeylessGo connector. Locate the twisted brown and brown/red wires in the plug. Insert a 10kΩ resistor between the brown and brown/red wires in the connector. Using your meter, measure the resistance between the two wires on each plug at the CAN block that were removed in step 2 until you find the plug that reads 10kΩ across the two wires. Plug all the other connectors back into the CAN block except for the KeylessGo connector that you located in step 8 Using a pick tool or small flat blade, open the retaining clip that holds the connecting terminals on the side of the connector housing. Using a pick tool or small flat blade release the tabs on each pin and remove them from the connector housing. There are 2 separate times the release tab will need to be pressed down to remove it from the connector housing. Close the retaining clip and put the empty connector housing back into the CAN block. Insert the pins into the provided plug housing making sure the polarity is correct with the extension harness coming from the XPRESSSTART. Brown/red--->Brown/red and Brown--->Brown Close the retaining clip on the new connector. Plug the connector in to the harness from the XPRESSSTART. Note: Please visit www.xpresskit.com for vehicle specific installation instructions. Location chart Vehicle CAN Block KeylessGo Module 2006-2012 GL Right side compartment in cargo area Right side compartment in cargo area 2006-2011 ML* Passenger front kick panel* Right side compartment in cargo area* 2006-2010 R* Passenger front kick panel* Below spare tire in cargo* 2011-2012 R* Passenger front kick panel* Under false floor behind driver’s seat* 2007-2010 S, CL Under rear of driver’s front seat Right side of trunk near tail light 2011-12 S, CL Under rear of driver’s front seat Left side of trunk behind metal bracket 2010-12 E cpe/sdn Passenger front door jamb in wire trough Right side of trunk near tail light 2012 CLS Passenger front door jamb in wire trough Right side of trunk near tail light 2010-12 E convert. Passenger front door jamb in wire trough In trunk behind rear seat back (remove carpet trim) 2008-2012 C Passenger front door jamb in wire trough Right side of trunk near tail light 2010-2012 GLK Passenger front door jamb in wire trough Center of cargo floor under carpet 2011-12 E Wagon Passenger front door jamb in wire trough Right side of cargo area behind bracket 2012 ML** CONNECT DIRECTLY TO KG MODULE Under carpet below driver’s side rear seat 2013 GL** CONNECT DIRECTLY TO KG MODULE Behind driver’s side rear panel * ML and R class do not require to change connector plug (steps 10-14 not required). They just need to be plugged into the extension harness once the correct connector is found in the block. ** 2012 ML uses a special KeylessGo harness that is connected directly to the KeylessGo module instead of to the CAN block like other vehicles. Please see the specific W166 keyless go instructions. 4 © 2012 Directed. All rights reserved. KeylessGo Component Locations KeylessGo Component Locations KeylessGo Component Locations KeylessGo Component Locations KeylessGo Component Locations ML, GL, R Component Class ML,KeylessGo GL, R Class KeylessGo ComponentLocations Locations ML, GL, R Class ML, GL, R Class ML, GL, R Class KeylessGo Module KeylessGo Module ML, GL, Class ML, GL, RR Class KeylessGo Module KeylessGo Module KeylessGo Module KeylessGo Module connector CAN CAN connector CAN connector CAN connector CAN connector CAN connector -- right of cargo compartment GL --GL right rear rear side side of cargo compartment GL -right rear side of cargo compartment GL -right rear side of cargo compartment GL -right rear side of cargo compartment GL -- right rear side of cargo compartment GL -- right rear side of cargo compartment R KeylessGo module -- under cargo R KeylessGo module -- under cargo areaarea floorfloor R KeylessGo module -under cargo area R KeylessGo module -under cargo area floor R KeylessGo module -under cargo area floor R KeylessGo module -- under cargo area floorfloor R KeylessGo module -- under cargo area floor ML KeylessGo -- right of cargo compartment ML and ML R and R CAN distribution block, passenger ML KeylessGo -- right rear rear side side of cargo compartment CAN distribution block, frontfront passenger MLKeylessGo KeylessGo -right rear rear side of cargo compartment ML and and Rand CAN distribution block, block, frontblock, passenger kickpassenger panel ML -right side of cargo compartment ML R CAN distribution front ML KeylessGo -right rear side of cargo compartment ML R CAN distribution front passenger kick panel kick panel ML KeylessGo -- right rear side of cargo compartment ML and R CAN distribution block, front passenger panel kickkick panel panel ML KeylessGo -- right rear side of cargo compartment kick ML and R CAN distribution block, front passenger kick panel 2011 R -- under floor behind driver’s seat R -- under behind driver’s 20112011 R -- under floorfloor behind driver’s seat seat 2011 R -under floor behind driver’s 2011 R -under floor behind driver’s seat 2011 R -- under floor behind driver’s seatseat 2011 R -- under floor behind driver’s seat © 2012 Directed. All rights reserved. 2012 ML under driver’s rear seat under carpet ML under driver’s under carpet 20122012 ML under driver’s rear rear seat seat under carpet 2012 ML under driver’s rear seat under carpet 2012 ML under driver’s rear seat under carpet 2012 ML under driver’s rear seat under carpet 2012 ML under driver’s rear seat under carpet 5 and CL CL (2007-2010) (2007-2010) SS Sand and CL S Sand CL and(2007-2010) CL (2007-2010) (2007-2010) CAN connector connector CAN CANCAN connector connector S and CL (2007-2010) S and CL (2007-2010) CAN connector CAN connector Keylessgo Module Module Keylessgo Keylessgo Module Keylessgo Module Right rear rear corner corner of of trunk trunk Right Rightrear rear corner trunk Keylessgo Module Right rear corner of of trunk Right corner of trunk Keylessgo Module and CL CL (2011-2012) (2011-2012) SS Sand and CLcorner (2011-2012) Sand and CL (2011-2012) Right rear of trunk S CL (2011-2012) Right rear corner of trunk S and CL (2011-2012) S and CL (2011-2012) Under rear rear of of driver’s driver’s seat seat Under Under rear driver’s seat seatseat Under rearofrear of driver’s Under of driver’s C, E, and GLK C, and GLK C,E, E, and GLK C, E, GLKGLK Under rear of driver’s seat C,and E, and Under rear of driver’s seat C, E, and GLK C, E, and GLK KeylessGo Module Module KeylessGo KeylessGo Module KeylessGo KeylessGo Module KeylessGo Module Module Left trunk, side trunk, removemetal metal bracket Left side side remove bracket Left trunk, remove metal bracket Left trunk, remove metal bracket Left side trunk, remove metal bracket Left Left sideside trunk, remove metal bracket side trunk, remove metal bracket GLK under cargo floor behind seat GLK under cargo floor behind behind seat GLK under cargo floor seat GLK under cargo floor behind seatbehind GLK under cargo floor behind seat GLK under cargo floor behind seatseat GLK under cargo floor KeylessGo Module KeylessGo Module KeylessGo Module KeylessGo Module KeylessGo Module KeylessGo Module KeylessGo KeylessGo KeylessGo KeylessGo plug on module plug on module KeylessGo KeylessGo plug on module plug on module in trunk trunk plugin on module plug in trunk trunk on module in in trunk in trunk removed - faces body of car PlugPlug removed - faces body of car Plug removed removed -- faces faces body body of of car car Plug PlugPlug removed - faces body of car removed - faces body of car E coupe KeylessGo module -right rear of trunk coupe KeylessGo module -- -right rear of trunk E Ecoupe KeylessGo module right rear of trunk coupe KeylessGo KeylessGo module module ---- right right rear rear of of trunk trunk EE Ecoupe coupe KeylessGo module -- right rearrear of trunk E coupe KeylessGo module -- right of trunk 6 CCand EE Sedan KeylessGo module -- right trunk Sedan KeylessGo module right rearrear trunk C and Eand Sedan KeylessGo module ---- right rear trunk and EE Sedan Sedan KeylessGo KeylessGo module module ---- right right rear rear trunk trunk CC Cand and E Sedan KeylessGo module -- right rearrear trunktrunk C and E Sedan KeylessGo module -- right © 2012 Directed. All rights reserved. KeylessGo module behind bracket KeylessGo module behind bracket KeylessGo module behind bracket KeylessGo module behind bracket KeylessGo module behind bracket KeylessGo module behind bracket E Wagon -- right rear cargo E -- right right rear cargo area area E Wagon Wagon -cargo area EEWagon -- right rear cargocargo area ----rear right rear area EWagon Wagon right rear area CAN connector, 2010-up E, C,2012 GLK,CLS 2012 CLS CAN connector, 2010-up E,GLK, C, GLK, CAN connector, 2010-up E, 2012 CLS CAN connector, 2010-up E,C,C,E, GLK, 2012 CLS CAN connector, 2010-up E,GLK, C, GLK, 2012 CLS CAN connector, 2010-up C, 2012 CLSmoulding passenger front door under plastic wire passenger front door under plastic wire moulding passenger front door under plastic wire moulding passenger front door under plastic wire moulding passenger front door under plastic wirewire moulding passenger front door under plastic moulding KeylessGo Connection KeylessGo Connection KeylessGo Connection KeylessGo E Wagon -- rightConnection rear cargo area KeylessGo Connection KeylessGo Connection CAN connector, 2010-up E, C, GLK, 2012 CLS passenger front door under plastic wire moulding KeylessGo Connection CAN plug removed CAN plug removed! !! CAN plug CAN plug removed! removed!! ! ! CAN CAN plug plug removed! removed! !! CAN plug removed! ! ! !! !! ! !! ! ! ! ! ! Release retaining clip !! ! ! ! Release Release retaining clip retaining clipclip Release retaining ! Release retaining clip !! ! ! Remove pins from connector housing ! Remove pinsconnector from connector housing! Remove pins from housing! ! !! ! Remove pins from connector housing! ! Remove pins pins from from connector housing! Remove housing! © 2012 Directed. All rights reserved. Remove pins from connector housing! ! !! ! ! Releaseretaining retainingclip clip Release Pins removed, connector housing empty !! ! Pins removed, Pins removed, connector housing empty connector housing empty !! Pins removed, connector housing empty Pins Pinsremoved, removed,connector connectorhousing housingempty empty 7 ! Pins removed, connector housing empty !! Empty connector housing reinstalled! ! ! EmptyEmpty connector reinstalled! ! ! ! connectorhousing housing reinstalled Empty connector housing reinstalled! ! !! Empty connector housing reinstalled! ! ! Pins ready for new connector housing Pins ready connector Pins ready forfor newnew connector housing housing Pins ready for new connector housing Pins ready for new connector housing Brown Brown matches matches to to brown brown Brown matches to brown Brown matches to brown Brown/red Brown/red matches matches to to brown/red brown/red Brown/red matches to brown/red Brown/red matches to brown/red Pins installed in connector housing Pins installed Pins installedininconnector connectorhousing! housing! Pins Pinsinstalled installedininconnector connectorhousing! housing! 8 !! Plugs matched up and completed !! !! Plugs Plugsmatched matched up up and and completed completed !! Plugs up and and completed completed Plugs matched matched up © 2012 Directed. All rights reserved. vehicles that require it much easier. The basic install of the XPRESSSTART needs to be completed prior to testing for KeylessGo (this guide assumes the xpressSTART module is installed and properly working). Instructions 1. LocateXPRESSSTART the speciÞedOn CAN distribution block whereInstructions the KeylessGo connection should be made. Board KeylessGo Finder 2. Turn the key to accessory (one click clockwise from the off position). If there is a push button in the ignition cylinder, it can be There an key on board KeylessGo finder. will make finding the correct connecting to the KeylessGo removed so isthe can be inserted in itsThis place. Grasp the button andplug pullfor it out of the ignition switch. system on vehicles that require it much easier. The basic install of the XPRESSSTART needs to be completed prior to testing KeylessGo 3. Look inside the XPRESSSTART module through the end plate opposite the main wiring plug. Youforshould see (this red guide LEDs that assumes is installed are lit up. Onethe of XPRESSSTART those shouldmodule be flashing at a and slowproperly pace. working). 4. In the CAN distribution block, begin to remove connectors one at a time. Each connector should be unplugged for 15-20 Instructions seconds each. Observe the flashing light as you do this. You should end up with two connectors that cause the flashing light to 1. Locate specified CAN stop flashing andthe stay solid on or distribution solid off. block where the KeylessGo connection should be made. Turntwo theconnectors key to accessory (oneend clickofclockwise from the block off position). If there a push button in the ignition cylinder, it can be 5. Isolate2.those to one the distribution and leave theis rest alone. removed so the key can be inserted in its place. Grasp the button and pull it out of the ignition switch. 6. Turn the key to the off position and remove it. 3. Look inside the XPRESSSTART module through the end plate opposite the main wiring LEDsthe thatdoors. are 7. Take the two connectors from step 5 and remove one at a time. Once one is removed,plug. use You the should keyfobsee to red unlock lit up. One of those should be flashing at a slow pace. Removing one of those connectors will cause the door locks to stop working from the keyfob and one won’t. 4. connector In the CANthat distribution beginlocks to remove connectors a time. Each in. connector should be unplugged for 15-20 8. Take the causedblock, the door to stop workingone andatplug it back seconds each. Observe the flashing light as you do this. You should end up with two connectors that cause the flashing light 9. Connect the KeylessGo harness to the plug from step 7 where the door locks continued to work. to stop flashing and stay solid on or solid off. Isolate those two connectors to one end of the distribution block and leave the rest alone. Turn the key to the off position and remove it. Take the two connectors from step 5 and remove one at a time. Once one is removed, use the keyfob to unlock the doors. Removing one of those connectors will cause the door locks to stop working from the keyfob and one won’t. Connection Instructions 8. Take the connector that caused the door locks to stop working and plug it back in. 9. Connect the KeylessGo harness to the plug from step 7 where the door locks continued to work. 5. 6. 7. DEI Each XPRESSSTART is equipped with a (4) pin and a (3) pin connector at the end. Accessory Connection Instructions Eachconnector XPRESSSTART is equipped with a (4) pinaand a (3) pin connector the end.RF translator module to provide the ability for The (4) pin is designed to accept D2D cable from anatXL202 adding long range remotes and 2 way capability to the XPRESSSTART. There is no programming required for the (4)remotes pin connector is designed to accept a D2Dtocable an XL202 RF should translatorhave module to provide the ability for with adding module. The The need to be programmed thefrom XL202 which instructions provided it.long range remotes and 2 way capability to the XPRESSSTART. There is no programming required for the module. The remotes need to be programmed to the XL202 which should have instructions provided with it. The (3) pin connector is designed to accept the ESP cable that comes with the Directed SmartStart module (DSM100, DSM200The or (3) DSM250). The cable can be plugged directly in to the The power and ground must DSM200 be connected pin connector is designed to accept the ESP cable that comes withport. the Directed SmartStart module (DSM100, or (solderedDSM250). and taped) to the XPRESSSTART harness. Please see the below diagram. DO NOT USE THE to 4 the PIN The cable can be plugged directly in to the port. The power and ground must be connected (soldered and taped) PLUG ON A SMARTSTART MODULE. XPRESSSTART harness. Please see the below diagram. DO NOT USE THE 4 PIN PLUG ON A SMARTSTART MODULE. SmartStart power top row, Þrst pin, red SmartStart ground bottom row, Þrst pin, brown © 2012 Directed. All rights reserved. 9 Troubleshooting Diagnostic Flashes While running on remote start, any of the following will cause vehicle shut down • • • • • opening the hood (7 flashes) depressing the brake pedal (6 flashes) increasing the RPM over normal idle (8 flashes) three failed starts/low RPM (9 flashes) communications error (10 flashes) The vehicle will be limited to (5) remote starts between normal keyed operation. If the lights flash (5) times the starter is out of sync with the vehicle. This is a rare occurrence. Should it happen, you must start the vehicle with the key or the KeylessGo button for at least one minute to synchronize. 10 © 2012 Directed. All rights reserved.